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Schuler Manufacturing — Built by the Men of Steel
The completed Pretty Rocks steel truss bridge spanning Polychrome Pass in Denali National Park

Flagship Project

Pretty RocksBridge

Denali National Park & Preserve • Alaska

Fabrication for one of America’s most challenging bridge projects.

Polychrome Pass • Denali Park Road, Mile 45.4

475 FT
Bridge Length
50 FT
Bridge Height
24 FT
Bridge Width
1.65M LB
Steel Launched

The Challenge

A road severed by a moving mountain.

At Mile 45.4 of the Denali Park Road, the active Pretty Rocks Landslide cut the only route through Polychrome Pass. Warming permafrost had accelerated the slide to more than a foot of movement per day, faster than crews could rebuild the grade.

The answer was a 475-foot steel truss bridge, engineered to span unstable, ice-rich terrain in one of the most remote construction environments in the United States. Without it, 47 miles of park road and the attractions beyond would stay closed to vehicles.

Location
Denali National Park & Preserve, Alaska
Crossing
Pretty Rocks Landslide, Polychrome Pass
Structure
475 ft modified Warren steel truss
Method
Incremental launch
Deck
SPS® sandwich plate system
Scope
Structural steel fabrication
Bridge launch across the Pretty Rocks Landslide, valley view
Steel truss cantilevered over the active slide at Polychrome Pass
Bridge launch across the active Pretty Rocks Landslide

Engineering the Crossing

Assembled on one side.Launched across the void.

The bridge was built up on the east side and launched across the active slide. A purpose-built temporary launch truss ran inside the permanent truss, letting the structure advance toward the receiving tower before it was jacked down into final position. The operation demanded tight tolerances, custom roller locations and careful sequencing.

Truss erection with crew working on fabricated steel members
Interior view down the permanent bridge truss
Truss erection + bridge interior

SPS® Deck Fabrication

Deck panels, shop-built to spec.

Actual project deck panels during fabrication and preparation. The SPS® sandwich plate system bonds two steel face plates around a solid polymer core, producing a stiff, durable deck that carries less weight than a conventional concrete slab. On a launched span in a remote, load-sensitive site, that weight saving matters.

SPS deck panels staged in the fabrication shop
Close view of a fabricated SPS deck panel with bolt pattern
SPS® deck panels in fabrication

Project Videos

From the shop floor.

Fabrication and preparation footage from the Pretty Rocks project.

Project Video 01
Project Video 02
Project Video 03
Project Video 04
Project Video 05

Bring Us the Difficult Work

Have a project like this one?

Complex structures, tight tolerances and demanding sites. Send us the drawings and let’s talk through the build.